PLE06-4 Inorganic Zinc-Rich Primer

Inorganic Zinc-Rich Primer (2K) – Two-component ethyl silicate zinc-rich primer for cathodic protection of blast-cleaned steel.

  • General-purpose use for bridges, towers, gas holders, oil tanks, oil/gas pipelines, and industrial steel structures.

  • High zinc dust content with stated water/oil/media resistance and welding/cutting resistance.

  • Sa 3 surface preparation (not lower than Sa 2.5); touch dry 10 min at 25°C, RH 70–85%.

PLE06-4 Inorganic Zinc-Rich Primer Descriotion

Overview
Two-component inorganic zinc-rich primer based on ethyl silicate resin and zinc dust.
It is described as having high zinc dust content with excellent corrosion resistance and cathodic protection, heat resistance, good welding/cutting resistance, and good compatibility with other coating types; it also states excellent resistance to water, oil, and media.

Composition
Ethyl silicate resin, zinc dust, toughening agent, anti-settling agent, solvent; supplied as Part A and Part B.

Typical uses

  • Long-term anti-corrosion primer for blast-cleaned steel; stated to withstand up to 400°C on properly prepared steel.

  • Typically used with epoxy coatings for corrosion protection; stated as a general-purpose long-term anti-corrosion primer for bridges, towers, gas holders, oil tanks, oil/gas pipelines, and industrial steel structures.

Technical data (typical)

  • Appearance / color: Gray.

  • Theoretical consumption: 0.21 kg/m² at 50 µm DFT (losses not included).

  • Density / specific gravity: 1.8 kg/L.

  • Drying / curing (25°C, RH 70–85%): Touch dry 10 min; hard dry 2 h; cured 24 h.

Application data (25°C)

  • Mixing ratio (A:B): 28:7.

  • Induction time: No limit (as stated).

  • Pot life: 4 h (25°C).

  • Application methods: Airless spray, brush.

  • Thinner / Cleaner: X-11 inorganic zinc thinner; typical dilution 5–15%.

  • Recoat interval / overcoating interval (25°C, RH 70–85%): Minimum 24 h (longer at lower humidity); maximum not limited.

  • Recommended DFT: 50–75 µm per coat (brush: 40–50 µm per coat).

Surface preparation

  • Abrasive blasting to Sa 3 (not lower than Sa 2.5), or power-tool cleaning to St 3; surface profile 30–75 µm.

System compatibility / packing / storage

  • Compatible topcoats: epoxy intermediate coating, epoxy topcoat, polyurethane intermediate coating.

  • Shelf life: 6 months.

  • Storage: Store in a dry, cool, ventilated warehouse away from fire sources and direct sunlight; outdoor storage is not permitted.

  • Packaging: Part A 28 kg; Part B 7 kg.

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