
Surface Preparation for Industrial Coatings: ISO 8501, SSPC & Practical Selection Guide
Surface Preparation for I
Outdoor Non-Intumescent Fireproof Coating for Steel Structure – Outdoor non-intumescent fireproof coating for steel structures.
3 h rating: ≥33 mm; 20–22 kg/m²; 5–6 coats.
Bond strength test result: 0.11 MPa.
Fire test: 33 mm thickness; 5400 mm span; 3.00 h.
Overview
Outdoor non-intumescent fireproof coating composed of lightweight thermal insulation materials, refractory cement, and inorganic hydraulic materials to form a fire-resistant thermal insulation protective layer on steel structures.
The document states it does not corrode steel, does not chemically react with anti-corrosion primers, and does not generate smoke or release harmful gases when exposed to fire.
The document states the product performance meets or exceeds GB 14907-2018 (Steel Structure Fireproof Coatings).
Composition
Lightweight thermal insulation materials, refractory cement, and inorganic hydraulic materials.
Typical uses
Fire protection for outdoor steel structures such as stations, docks, warehouses, stadiums, exhibition centers, and office buildings.
Technical data (typical)
Color: Gray.
Gloss: Matt (no gloss).
Density / specific gravity: 0.4 kg/L.
Shelf life: 12 months.
Packaging: 20 kg/pail.
Coating theoretical (fire resistance requirement → thickness → number of coats → theoretical consumption): 3 h → ≥33 mm → 5–6 coats → 20–22 kg/m²; 2 h → ≥24 mm → 3–4 coats → 15–17 kg/m²; 1 h → ≥16 mm → 2–3 coats → 10–12 kg/m².
Key test results (as listed): bond strength 0.11 MPa; heat resistance 720 h attenuation 8%; damp heat 504 h attenuation 7%; freeze-thaw 15 cycles attenuation 2%; acid resistance 360 h attenuation 6%; alkali resistance 360 h attenuation 5%; salt spray (30 cycles) attenuation 5%; UV radiation (60 cycles) attenuation 6%; fire test: thickness 33 mm, steel beam span 5400 mm, fire test time 3.00 h, max deflection 29.59 mm, average temperature 521.31°C.
Application data (25°C)
Thinner: Water.
Application methods: Air spray and trowel application are stated.
Mixing ratio: coating : water : binder (by weight) is provided in the document separately for spray application and for trowel application (no numeric values shown in the provided text excerpt).
Practical construction notes (as stated): for trowel application, each pass thickness 6–8 mm; interval about 24 h between passes; keep the surface rough between layers to improve bonding.
Wet mix usage time (as stated): wet material must be used within 2 h (for interface layer / trowel-related mixing notes).
Curing/conditioning (as stated): after reaching design thickness and final set, keep moist curing for 7 days (water spray suggested); for fire performance testing, natural curing ≥35 days at 5–35°C.
Surface preparation
Prior to blasting: grind welds, remove spatter and burrs, and round sharp edges.
Blast cleaning to Sa 2.5 or power-tool cleaning to St 3; apply subsequent work within 5 h after preparation (as stated).
Apply at least two coats of anti-corrosion primer first; apply fireproof coating after the anti-corrosion primer is dry.
System compatibility / packing / storage
The document states no chemical reaction with anti-corrosion primers.
Storage: sealed and stored off the ground in a ventilated, dry place without direct sunlight; avoid moisture and rain ingress; storage temperature 5–35°C (as stated).
Shelf life: 9 months is stated in the storage section.
Packaging: 20 kg/pail.
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Primer ratio 24:3; topcoat ratio 18:3.
Pot life 4 h; min recoat 12 h.
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