PLH53-10 Epoxy MIO Intermediate Coating

Epoxy MIO intermediate coating (2K) for barrier protection in cathodic-protection coating systems.

  • Used with PLH53-35 epoxy zinc primer as a supporting intermediate coat.

  • Salt water resistance: 20 days (as stated).

  • Mixing ratio 8:1 (by weight); recommended DFT 60–90 µm per coat.

PLH53-10 Epoxy MIO Intermediate Coating Descriotion

Overview
Two-component, polyamide-cured epoxy micaceous iron oxide (MIO) intermediate coating modified with special C6-element material (sp2 hybridization).
It is specified for use with PLH53-35 epoxy zinc primer as a supporting coat, combining cathodic protection synergy with strong barrier performance for corrosion protection.

Composition
Epoxy resin, micaceous iron oxide powder, anti-settling agent, toughening agent, and solvent; modified with special C6-element material (sp2 hybridization); polyamide curing agent; supplied as two components.

Typical uses

  • Ship repair/building, bridges, petrochemical facilities, steel structures, offshore platforms, underwater steel structures, pipelines, and oil tanks; used in cathodic-protection coating systems.

Technical data (typical)

  • Appearance / color: Gray.

  • Theoretical consumption: 0.14 kg/m² at 50 µm DFT (losses not included).

  • Density / specific gravity: 1.53 kg/L.

  • Drying / curing (25°C): Touch dry 1 h; hard dry 24 h; full cure 7 days.

  • Salt water resistance: 20 days.

Application data (25°C)

  • Mixing ratio (A:B): 8:1 (by weight).

  • Induction time: 5 min.

  • Pot life: 4 h.

  • Application methods: Airless spray, brush, roller.

  • Thinner / Cleaner: X-7 epoxy thinner; typical dilution 2–8% (air spray/roller may require more).

  • Recoat interval / overcoating interval (25°C): Minimum 24 h; maximum 7 days.

  • Recommended DFT: 60–90 µm per coat (brush/roller: 35–50 µm per coat).

Surface preparation

  • When applied over a two-component primer: all surfaces must be clean, dry, and free of contaminants; if the maximum recoat interval is exceeded, surface roughening is required.

  • If used directly as the first coat: abrasive blasting to Sa 2.5, or power-tool cleaning to St 3; surface profile 30–75 µm.

System compatibility / packing / storage

  • Compatible topcoats: polyurethane topcoat, fluorocarbon topcoat, etc.

  • Shelf life: 12 months.

  • Storage: Store in a dry, cool, ventilated warehouse away from fire sources and direct sunlight; outdoor storage is not permitted.

  • Packaging: Part A 27 kg; Part B 3 kg.

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