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PLY-1/PLY-2 Vinyl Ester Glass Flake Mastic

2-component vinyl ester glass flake lining with outstanding chemical barrier and abrasion resistance for FGD systems, chemical plants and marine splash zones. Wet service rated to 140°C. 2mm+ DFT with low shrinkage cure.

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PLY-1/PLY-2 Vinyl Ester Glass Flake Mastic Description

Overview
Two-component vinyl ester glass flake mastic for lining service in severe corrosion environments and thermal cycling.

Composition
Vinyl ester resin (high corrosion resistance, high temperature resistance, high toughness) with specially surface-treated flake materials, additives, and corrosion-resistant pigments/fillers; paste-like material.

Typical uses
Linings for steel structures and concrete buildings in harsh flue gas environments (power plants, smelters, fertilizer plants).
Protection of internal/external surfaces of equipment, pipelines, and tanks for liquid media up to medium corrosion severity.
Composite use with FRP (e.g., high-speed metal impellers).
Acid-making and desulfurization environments and equipment; marine splash zone and harsh three-phase alternating corrosion environments.

Technical data (typical)

  • Appearance: various colors, paste.

  • Density: 1.4–1.8.

  • Tack-free time: 45 ± 15 min.

  • Recoat interval: 24–48 h.

  • Tensile strength: ≥25 MPa.

  • Flexural strength: ≥26 MPa.

  • Compressive strength: ≥69 MPa.

  • Impact strength: ≥0.41 J/cm².

  • Recommended service temperature: PLY-1 wet 120°C, dry 160°C; PLY-2 wet 140°C, dry 170–190°C.

  • Theoretical consumption: approx. 3–4 kg/m² at 2 mm thickness.

Application data (25°C)

  • Mixing ratio (A:B): mastic 100 parts; curing agent 1–3 parts.

Surface preparation

System compatibility / packing / storage

  • Packing: pre-accelerated, two-component; Part A 25 kg, Part B 1 kg.

  • Storage: store cool and ventilated, below 20°C.

  • Shelf life: below 20°C, not more than 3 months.

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