Special Outdoor Non-Intumescent Fireproof Coating for Steel Structure – Special cementitious coating for hydrocarbon-flame fire protection.
For petrochemical/chemical outdoor steel structures.
3 h rating: ≥33 mm; 20–22 kg/m²; 5–6 coats.
Air spray 0.6–0.8 MPa; nozzle Φ4.0–6.0 mm.
Overview
Special outdoor non-intumescent fireproof coating designed for hydrocarbon flames, forming a fire-resistant thermal insulation protective layer on outdoor steel structures.
The document states it does not corrode steel, does not chemically react with anti-corrosion primers, has no irritating odor, produces no smoke during fire exposure, and does not release harmful gases.
The document states the product performance meets or exceeds GB 14907-2018 (Steel Structure Fireproof Coatings).
Composition
Lightweight thermal insulation materials, refractory cement, and refractory flame-retardant materials (composite).
Typical uses
Fire protection of outdoor steel structures in petrochemical refining and chemical enterprises where hydrocarbon flame resistance is required.
Technical data (typical)
Color: Gray.
Gloss: Matt (no gloss).
Density / specific gravity: 0.4 kg/L.
Shelf life: 12 months (shown in the physical data table).
Packaging: 20 kg/bag.
Coating theoretical (fire resistance requirement → thickness → number of coats → theoretical consumption): 3 h → ≥33 mm → 5–6 coats → 20–22 kg/m²; 2 h → ≥24 mm → 3–4 coats → 15–17 kg/m²; 1 h → ≥16 mm → 2–3 coats → 10–12 kg/m².
Key test results (as listed): bond strength 0.11 (MPa shown in the standard requirement column); heat resistance 720 h attenuation 8%; damp heat 504 h attenuation 7%; freeze-thaw 15 cycles attenuation 2%; acid resistance 360 h attenuation 6%; alkali resistance 360 h attenuation 1%; salt spray (30 cycles) attenuation 5%; UV radiation (60 cycles) attenuation 6%; fire test: measured thickness 33 mm, steel beam span 5400 mm, test time 3.00 h, max deflection 29.59 mm, average temperature 521.31°C.
Application data (25°C)
Thinner: Water.
Application methods: Air spray and trowel application are stated.
Spray equipment (as listed): continuous air supply pressure 0.6–0.8 MPa; spray gun nozzle diameter Φ4.0–6.0 mm.
Wet mix usable time (as stated): wet material must be used within 2 h (given in the interface layer / trowel mixing notes).
Trowel application control (as stated): each pass thickness 6–8 mm; interval about 24 h between passes.
Mixing ratio: coating : water : binder is referenced for spray and trowel application (numeric values are not shown in the provided table cells).
Surface preparation
Prior to blasting: grind welds, remove welding spatter and burrs, and round sharp edges.
Blast cleaning to Sa 2.5, or power-tool cleaning to St 3 to ensure steel is fully exposed and free of mill scale/oxide scale.
Apply coating within 5 h after surface preparation (as stated).
Apply at least two coats of anti-corrosion primer first; apply the fireproof coating after the anti-corrosion primer is dry.
System compatibility / packing / storage
The document states no chemical reaction with anti-corrosion primers.
After the coating is thoroughly dry, two coats of decorative topcoat (tintable) may be applied to improve service life and appearance (as stated).
Storage: sealed, stored off the ground in a ventilated and dry place without direct sunlight; prevent moisture and rain ingress; storage temperature 5–35°C.
Shelf life: 9 months (stated in the storage section).
Packaging: 20 kg/bag.
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