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What Is Cathodic Disbondment — and Why Does It Matter for Pipeline and Immersion Coatings?

Diagram of cathodic disbondment mechanism showing CP current, hydroxide generation, and coating adhesion failure around a pipeline coating holiday.

Cathodic disbondment (CD) is one of those coating failure modes that sounds technical enough to be dismissed as someone else’s problem — until you’re dealing with a pipeline that’s corroding despite being both coated and cathodically protected. It’s actually a fairly elegant failure mechanism once you understand it. And understanding it explains why ‘good coating […]

What Is Pot Life in Epoxy Coating — and What Happens If You Ignore It?

Industrial applicator mixing two-component epoxy coating in hot weather with Part A and Part B components and airless spray equipment in a steel fabrication yard.

Pot life is one of those properties that gets noted on a technical data sheet, acknowledged in a safety briefing, and then quietly forgotten during a busy application day — particularly in hot weather when the project is running behind. That’s when things go wrong. In two-component epoxy systems (and polyurethane, and most zinc rich […]

What Is a Zinc Rich Primer — and Why Is It Specified for Structural Steel?

Cross-section diagram showing zinc rich primer galvanic protection mechanism on structural steel with epoxy intermediate and polyurethane topcoat layers.

Ask a coating engineer what primer they’d put on structural steel in a coastal or offshore environment, and the answer is almost always zinc rich. It’s been the standard for demanding corrosion protection for decades. But the reasoning behind it — why zinc specifically, how the protection mechanism actually works, and why the zinc content […]

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