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What Is Holiday Testing in Coatings — and When Is It Required?

Coating inspector using high-voltage spark tester for holiday detection on glass flake epoxy tank lining in industrial fabrication shop.

A ‘holiday’ in coating terminology is a pinhole, void, or discontinuity in a cured coating film — a spot where the coating has failed to cover the substrate completely. The word comes from the idea of a gap or break, like a holiday from coverage. Holiday testing (also called discontinuity testing or pinhole testing) is […]

What Is DFT in Coating — and Why Does It Matter More Than Most People Think?

Dry film thickness measurement for epoxy primer and polyurethane topcoat system

DFT stands for dry film thickness. It’s the thickness of a coating layer after the solvents have evaporated and the film has fully cured — measured in micrometres (µm) or sometimes mils (thousandths of an inch, used mainly in North American specifications). That’s the short answer. But if DFT were just a measurement, it wouldn’t […]

How to Calculate Intumescent Coating Thickness for Structural Steel

Intumescent coating thickness calculation diagram for structural steel showing section factor, fire curve, and DFT.

Here’s a question we get from engineers and project managers fairly often: how thick does the intumescent coating actually need to be? It sounds like it should have a simple answer. It doesn’t — at least not without knowing a few things about the steel section you’re protecting. The required dry film thickness (DFT) varies […]

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